New Product release | Zhongke Motong flat wire motor Hairpin stator automatic production line

With the rapid growth of demand for new energy vehicles, the development of automotive powertrain electrification has also flourished globally. As the general trend of the motor industry, Oems and third-party manufacturers are actively layout, and flat line motors have become the development direction of passenger car drive motors pursued in the industry in the past two years. Domestic head suppliers have also begun to enter the field of flat wire motor research and development, there are more than 10 car companies and third-party companies to develop flat wire motor. As an emerging market with great growth potential, the market size is expected to expand rapidly in the next few years.

As an enterprise that continues to deeply develop in the field of new energy vehicles, the company provides intelligent production lines of core components such as 3-in-1, flat wire stator, electronic water pump, electronic oil pump, integrated module, actuator, water valve, PTC and other core components based on automated production and research and development of new energy vehicle industry chain. The company uses flexible and standardized assembly, and the whole process data tracing. Core components 3D line scan detection, the third generation of EOL performance testing and other advanced technologies, to achieve automated assembly, visual inspection, performance testing, packaging palletizing, AGV logistics, intelligent warehousing, MES and other functions, has achieved the new energy vehicle industry chain industrial layout.

From June 20 to 21, 2023, Zhongkemotong was invited to appearCHP2023 The 5th International Flat Wire Motor Summit and Innovative Technology Products Exhibition, booth No. V9.

Zhongkemotong site booth schematic

The poor flexibility of flat line has always been a pain point in the industry，Zhongke Motong's latest generation of mass production line has already had a solution, among which the forming machine adopts high-speed and high-flexible forming CNC folding U+ automatic 3d mold change program, and the molding beat can be 1.5-2.5s，A single machine can achieve a variety of linear automatic collinear production。With the function of pre-insertion, the whole stator wire cup can be formed by a single forming machine. Multi-line parallel insertion technology is adopted to greatly improve the efficiency of insertion。In the torsion process has also completed a technical breakthrough, to achieve automatic mold change, torsion and compensation of high-precision control。

This time, Zhongkemotong brings the latest research and development products：Flat wire motor Hairpin stator automatic production line。

Zhongkemotong actual customer cases

✔ The key core equipment of the whole line includes: line forming, automatic wire insertion, paper insertion, flaring, torsion head, cutting head, welding, welding spot visual inspection, drop paint coating, the above equipment is self-developed.

✔ The whole line is highly automated, information, flexible and intelligent, and the whole line is equipped with MES system.

✔ Modular design, can increase the corresponding equipment according to the production capacity, to achieve low-cost expansion.

✔ Can produce Hairpin flat wire stators under 10 layers.

The sustainable development of new technologies in the new energy industry has become a national strategic goal, and the new technologies and new models related to it have also become the focus of attention of the industry. In this context, opportunities and challenges coexist. With the unswerving spirit of innovation and constant investment in research and development, Zhongkemotong continues to open up a new innovation pattern in the field of new energy vehicles, from cognition to opinion, from technology to products, from action to the future, to expand a broader new goal.