From complex to simple thermal management integration module

On August 9th, BYD's 5th new energy vehicle officially went offline, becoming the world's first car company to achieve this milestone. This marks the arrival of a wave of new energy vehicles, and with the development of automobiles towards electrification and intelligence, the demand for energy management in automobiles is also increasing. The direct cooling and direct heating heat pump air conditioning heat management system is a new blue ocean in the field of new energy vehicles,With the rise of thermal management systems, the thermal management integration module, as a key functional component of the system, integrates relevant components,By accurately controlling the operation of various components through on-board computers, the safe, orderly, and efficient operation of each system is ensured, greatly improving the performance and reliability of the entire vehicle. At the same time, space and cost are saved, making the front cabin more standardized and aesthetically pleasing.

Local thermal management enterprises have demonstrated strong development potential

According to the current global new energy vehicle market pattern, the global automotive thermal management market space is expected to reach 120 billion yuan in 2025, and the domestic new energy passenger vehicle thermal management industry market space is expected to reach 75.7 billion yuan. With the emergence of more domestic automotive brands, providing more opportunities for domestic thermal management component suppliers to try will be conducive to the rapid growth of domestic thermal management system enterprises, thereby breaking the original supply chain system and entering a new period of automotive component growth. Its main advantages are manifested in the following aspects. First:Faster response from local supporting facilities,With the shortening of the domestic automotive development cycle, rapid response is crucial in the entire vehicle development cycle, and domestic domestic domestic enterprises can fully utilize this advantage; Secondly,cost advantage,Compared to the international market, China has lower labor costs and domestic equipment costs; Thirdly,Numerous new power brands in the early stages of enterprise development,It is easier to form industry chain stickiness and grow together.

▲The picture is from the actual case of China Comoros

As a local car manufacturing enterprise, Nezha Motors adheres to the corporate mission of "breaking conventions, innovating technology to make travel more comfortable", with the concept of "building cars for the people", focusing on products and forward-looking technology, promoting the continuous evolution of electric vehicles, and leading the future trend of technological development. The integration of thermal management systems for new energy vehicles has taken its technological advantages, mainly by effectively achieving platformization, which is conducive to large-scale mass production and cost reduction, and can improve thermal management efficiency. Moreover, in terms of vehicle space, it can save more space and provide passengers with more usage functions. Nezha Motors has provided its own answer in promoting the continuous evolution of electric vehicles.

Zhongke Motong Assists in the Global Strategic Layout of Household Energy Storage Products

Zhongke Motong Helps Automobile Enterprises Grow and Strengthen

Zhongke Motong has launched strategic cooperation with Nezha Automobile this time, providing a fully automated intelligent production line with cutting-edge technology and predicting the future development direction of the industry, helping national automobile brands take off in the field of new energy vehicles.

▲The picture is from the actual plan of China Comoros

Thermal management module assembly automation production line

- Compatible with 3 products

- The overall production line beat is less than 65s

- OEE greater than 85%

The production line solves customers' high requirements for product efficiency and yield through the four core modules of the process.

Module 1: O-ring loading and damage detection

The O-ring is automatically fed through a vibrating disc, and the front and back of the O-ring on the small turntable are detected for damage.

Module 2: O-ring oiling and assembly

The O-ring is added to the component through mist injection to increase slip, and the O-ring is attached to the component through a dedicated clamp.

Module 3: Robotics and Visual Guidance

The machine grabs the components and visually guides them into the runner plate.

Module 4: Pressing and Tightening

Servo press compression components, force and displacement monitoring; The tightening gun is visually guided for tightening.

The assembly undergoes four steps of electrical testing, external leakage testing, internal leakage testing, and flow testing to ensure the qualified shipment of assembled products on the production line.

The manufacturing of new energy vehicles will become an important cornerstone in the field of intelligent manufacturing, driving the rapid development of high-end equipment manufacturing, information technology, artificial intelligence and other related fields. It is expected that in the future, the manufacturing of new energy vehicles will become an important industry in promoting the transformation and upgrading of the national economy and promoting intelligent manufacturing. We look forward to continuous breakthroughs and innovations in the direction of digitalization and intelligence with the new energy industry!